European Springs Web Team, Author at European Springs Ireland

For many years, manufacturing companies have attempted to create a permanent solution to the labour shortage. But unfortunately, these unfilled positions have a distinctly negative impact on the industry, which is why it’s vital to find new ways of supporting people interested in starting a career in manufacturing.

At European Springs, we firmly believe in the positive effect of new people on the industry. Each individual can not only bring a unique perspective on working processes, but they can be a worthwhile investment in managing new technologies and ideas during a long and profitable career.

What’s the Manufacturing Skills and Gender Gap?

Over 270 thousand businesses exist within the UK manufacturing industry, making this industry a prominent part of the national economy and a significant part of the jobs market. However, despite this wealth of positions, there is a considerable recruitment shortage across all STEM sectors.

At the start of 2022, the British chamber of commerce predicted record-low recruitment figures as part of their quarterly recruitment outlook. These figures represented the increased recruitment difficulties that 79% of employers are struggling with, for which there are many reasons, but most commonly, it’s attributed to the lack of skilled labour.

The struggle to find skilled labour parallels the industry’s technological improvements. To remain competitive, STEM businesses are constantly exploring innovations and advancements such as cloud computing, industrial IoT and CNC machines. These improvements allow compression spring manufacturers such as ourselves to significantly optimise our work methods and process, increasing our efficiency while also maintaining higher productivity.

Unfortunately, these changes have led to skills gaps and labour shortages that were a struggle to solve. Upskilling team members into new positions has been an excellent tool for improving the adaptability of the STEM workforce. Still, we believe the long-term solution is to embrace the benefits of engineering apprenticeships.

One element of STEM industries that we strive to change is the misconception that it’s a male-orientated career choice. As expert tension spring manufacturers, we are aware that female representation in manufacturing is relatively low. However, we firmly believe that equally, both genders can bring significant improvements to our industry when the path is taken through one of our apprenticeships or as a STEM graduate initiative.

Progress on Filling the Skills and Gender Gap

Despite these issues, these troublesome gaps are slowly closing thanks to apprenticeship schemes and post-graduate initiatives. New research taken by EngineeringUK has revealed that progress is being made, with a 6% increase in female engineers to 16.5% over the comparative 10.5% reported in 2010. These percentages represent the original 562,000 women employed in STEM jobs which increased to 963,00 in 2021. This coincides with the general staff increase from 5.3 million in 2010 to 5.6 million in 2021. Additionally, thanks to various supportive initiatives, the number of female engineers has been steadily growing even when the total number of engineers dropped in 2020 and 2021.

Changes like this prove that both genders profit from successful careers in manufacturing, and employers can gain a lot from encouraging women to join them as engineers.

Examples of Success

Ireland is home to some of the best institutions for studying STEM, with the University College Dublin, NUI Galway and Trinity College Dublin all providing prestigious courses to get any woman started on her manufacturing career. This can be enhanced by exploring the many funding opportunities available to postgraduates. With the increased innovations being developed for manufacturing each year, the opportunities for female apprentices or postgraduates have never looked better, which has also had a significantly positive effect on increasing the staff numbers for STEM jobs.

Many scholarships and bursaries specifically aim to provide an accessible route into the STEM sectors. For example, Brunel University in London offers a hugely successful program for graduates as well as undergraduates called Women in Engineering and Computing (WiBEC). Since its inception, this mentorship scheme has supported over 600 female students in their goals to start careers in manufacturing or STEM.

In 2021, UCAS data provided by HESA had shown a notable increase in female STEM students to 35%, a total of 112,720 women pursuing their goals of finding a career in manufacturing or other STEM sectors.

The adoption of EDI principles has been a big step in allowing female engineers to help fill the skills gap. In addition, many manufacturers have embraced the equality, diversity & inclusion guidelines (stated in the EDI) to assist in creating a more diverse workforce.

Manufacturing Apprenticeships at European Springs

As experienced spring manufacturers, we at European Springs Ireland support these initiatives with our highly successful apprenticeship schemes. We also celebrate the 23rd of June as National Women in Engineering Day (NWED) annually because we firmly believe that everyone can enrich the industry.

Our apprenticeships follow the Mechanical Manufacturing Apprenticeship framework and award a BTEC Level 3 certificate in Engineering operations and Maintenance. Please contact us directly if you’d like to know more about our apprenticeships.

Torsion springs are one of many different designs of spring. In addition, there are many other spring models throughout the industry, and each has its unique specifications, requirements and role to play in a broad range of sectors.

Springs seem a simple tool, a common component of machinery or technology that is so common that you can practically find them in every industry worldwide. Generally speaking, they can provide a specific type of force for mechanical assemblies such as compression, extension or torsion.

These vital components are commonly considered the classic coiled compression spring, but this style doesn’t apply to every spring application. With so many spring designs available, it’s important to remember what makes each design unique.

What’s a Torsion Spring?

Torsion springs are a very different design from the commonly imagined helical spring. Instead, a torsion spring has a more compressed coil with a spiral shape. This design is to apply torque or store rotational energy.

The previously mentioned compression springs rely on linear force to push or pull and return to a designed resting position. Instead, torsion springs store and release rotational energy through torque with a measure of pressure. The torque forces a rotation on the springs axis when applying or resisting forces such as the weight of a load. The general idea is to create a similar result as the linear force in compression springs but as a rotational alternative. This is the main feature that makes torsion springs unique.

What’s the Role of a Torsion Spring?

A simple way to think of a torsion springs role is to either hold objects in place or push them back into their original resting position. When installed as a component of an application, the protruding ends of the torsion spring are attached to separate parts that are intended to rotate around the centre of the spring. This can be applied to rotations in either direction, clockwise or anti-clockwise, to suit the direction that the force or load required.

As a long-term supplier of high-quality springs, we understand how important it is that torsion spring manufacturers ensure that the spring is tightly wound. Torsion springs are also designed to offer resistance to twisting applied force as well as rotational.

Torsion Spring Manufacturing

Torsion springs are essentially wound into a tight coil, with a final sideways force applied to either a left or right-hand helix to create the unique ends of the torsion spring.

Unlike other operations, no secondary processes are required as torsion springs are ready as soon as they come off the machine, but some optional choices are available to customise your spring to suit the desired application. For example, pitching can decrease the potential for friction between closely wound coils. This allows spring manufacturers to reduce production times when creating torsion springs significantly.

Where are Torsion Springs Found?

Thanks to spring manufacturers, our homes are filled with humble domestic examples of torsion springs, such as washing line pegs, door hinges, and clipboards.

The unique specifications of this spring can be adapted to suit a wide variety of sizes and materials. The role of a torsion spring may seem very limited, but they are a very versatile component that can be found in a broad range of different industries or roles.

Torsion springs play an essential part in the agricultural sector and the construction industry. The versatility and durability of this spring design allow it to perform consistently well, even in such hardworking environments. Torsion springs are components within ploughs, tractors, fertiliser equipment and the associated sprayers. You can also find them within the various heavy plant machinery used in construction, such as excavators.

In the automotive sector, you’ll often find chrome silicon torsion springs. The combination of the material and the design of the spring helps provide a smooth movement whilst maintaining tension along the whole spring. Torsion springs can be found as parts of gear shifts, various valves, clutches and the suspension system in general.

The medical industry relies on the highest quality products from torsion spring manufacturers for much of its essential machinery. Here is where the versatility in size and design is the most critical. Micro torsion springs are commonplace for limiting the physical size of the machines. Having access to various materials is important here also. Most torsion springs used in the medical industry are made of high carbon steel to create a superior strength spring despite its limited size and are widely used in dental equipment, prosthetics, wheelchair lifts and hospital beds.

Superior Torsion Springs from European Springs IE

We at European Spring Ireland have decades of experience manufacturing torsion springs to match the specifications required by our clients. We embrace the available versatility in this spring with our 14 torsion coiling machines that can produce high quantities of torsion spring to suit almost any shape or size you require.

Our Torsion springs can be made from wire ranging from 0.3mm to 26mm in diameter. In addition, we can offer a bespoke service that allows you to decide the quantity, material and size of your torsion springs.

By getting in touch with our team of experts, you can also discuss any custom end designs you may wish for your application.

The drive toward increased sustainability in manufacturing has never been higher as more companies within the industry join this commitment to creating an ecologically improved and profitable industry.

This shift to a more eco-friendly approach may seem like something that has only just begun, but it has been an evolving part of the manufacturing industry in Ireland for years, with many steps being taken toward this goal.

Sustainability Goals in Manufacturing

There have been substantial announcements recently to make manufacturing far more eco-friendly. Phrases such as NetZero 2050 and the green industrial revolution are becoming commonplace as these environmentally friendly initiatives affect more of the industry.

As spring suppliers, we took a great interest in the COP26 event, which was a significant moment for sustainability in manufacturing. The COP26 event was a global United Nations summit addressing climate change and how countries plan to combat it.

COP26 was held in November 2021 in the UK after a significant delay from the previous year due to the pandemic. This is the 26^th event for the Conference of the Parties (or COP), which consists of all the United Nations countries that signed the UNFCC in 1994 (the United Nations Framework Convention on Climate change). The importance of COP is the opportunities it provides for a more effective, unified approach to combating climate change across the world and at every level of the industry. For example, at COP26, the UK launched an energy transition council. This council unites 20 governments and over 15 international institutions to support transitions and technical assistance to clean power.

How does COP26 affect the manufacturing sector? First, it has increased the already present demand for companies to embrace sustainability through decarbonisation. The new carbon NetZero targets set during the COP26 focus more on the electricity and gas parts of manufacturing’s high energy usage. This will affect manufacturing significantly within the UK as half its energy is imported.

Positive Growth

One successful way of supporting these green movements is the manufacturing industries’ attempts to create a circular economy. This is the concept of creating products more sustainably with lean manufacturing. By manufacturing from recycled materials, companies save significant energy losses compared to making every product from new, raw resources.

As all manufacturers work toward these positive goals, the real question becomes, how can it be achieved whilst still being competitive within the market? Every business needs to adapt to thrive, and discovering new ways of remaining compliant and competitive is no different. Technology seems to be the key to balancing both of these.

Technology has helped improve manufacturing in many different ways; whether it’s the development of CNC machines or assistive software, it is vital for the future of manufacturing, more so now than ever before.

Technology and manufacturing have developed a close partnership in many ways. These digital solutions have helped support the already successful lean manufacturing processes, improving their waste reduction and efficiency. Beyond the methods themselves, these technological improvements have given the industry increased visibility of its broader operations and workflows, thereby helping identify the wasteful areas and reduce emissions.

Building Profitable Relationships

As experienced gas spring manufacturers, we know that manufacturing has gained significantly from its relationship with technology. So there are potentially infinite benefits ahead through continuing this partnership, including supporting sustainability. But it’s essential that when choosing your partner, you make sure they have similar environmental goals. Exploring the environmental attitudes of your potential partners helps build a sustainable, greener workflow from start to finish.

Since COP26, technology providers have recognised the need for urgency to support sustainability within manufacturing.

When there is a unity of manufacturers, technology providers and customers that all share a vision of increased sustainability, the benefits to the environment are remarkable.

What Does the Future Hold?

Sustainability isn’t simply a single problem that can be finished. Combating climate change will require a persistent shift in operational processes and attitudes to maintain a meaningful impact. This will lead to commitments to lean manufacturing and embrace the waste hierarchy and many other ideas that support manufacturing whilst having a minimal environmental impact.

While the world’s governments are putting measures to increase sustainability, the industry must realise that it doesn’t need to wait for permission to improve its ecological status. The relationships developed between manufacturing and technology have proven to be an immensely effective tool for improvement. By exploring new opportunities, this partnership will achieve staggering results for both sides.

Professional Bespoke Springs, Wireforms and Pressings

At European Springs Ireland, we believe that transparent, continuous engagement and discussions between our technology partners will be essential for developing these relationships and discovering new innovative ways to improve sustainability and efficiency.

Additionally, our expert team of engineers is committed to maintaining effective communication with our client base. Working together, we have had many years of success with manufacturing clock springs and many other bespoke spring designs, pressings and wireforms.

You can read more about our manufacturing processes here, and if you have a product that requires high-quality springs or pressings, please don’t hesitate to contact us today, and one of our team will answer any questions.

Metal is one of the most versatile materials used for manufacturing components. The ability to shape and process this durable material into an infinite variety of forms makes it ideal to suit any application.

With technologies and machinery becoming more technical and complex every year, the demand for durable pressings with exact specifications has also grown. But this increased complexity means that finding off the shelf ready components for your application is almost impossible.

Furthermore, solutions that are off the shelf will always demand that you consider their specifications when implementing them. More often than not, your vision will have to change to suit these pre-made components; that is why we offer the superior option of supplying bespoke pressings.

What Are Bespoke Pressings?

A bespoke pressing is a brand new part made uniquely for your purposes. These are designed and manufactured from scratch in-house so that you can be sure it’s the most economical and fit for function.

Metal pressings, in general, are a cost-effective choice for creating a high volume of parts. Pressing or stamping is the process of moulding metal pieces into new shapes. A flat sheet, coil or blank form is placed in a stamping press, and the installed tools will form the metal into the desired shape.

The machines we use at European Springs IE have tools unique for each product, and the overall machines are some of the most technologically advanced pressing equipment in the world. We use multi-slide and coiling machines, laser cutting, welding, tapping and grinding, and many more devices and processes to create the final product

After the pressings have been made, they can undergo additional treatments, including the most common process, the punching. Punching is when the new metal form is punched away from the excess material, leaving only your newly created pressing behind.

Bespoke pressings go through the same processes but give you the added advantage of customising your pressings to suit your application instead of the other way round.

Why Choose Pressings Over Fabrication?

There are some significant differences that separate pressings and fabrication. Pressings use the previously mentioned pressing and punching processes to form your component into what you want. Metal fabrication focuses on cutting, drilling and welding with various tools to reach the same end.

So why are bespoke pressings the superior choice? Our metal pressings create exact shapes that get the most out of the raw materials placed in the machine. As a result, you can significantly limit the costly material wastage and save on costs by choosing pressings.

Metal fabrication has the considerable disadvantage of being more labour intensive than computer-controlled pressings. This can also increase your costs per piece, especially when ordering a bespoke piece that may demand the use of a pressings machine, after all.

Sectors That Use High-Quality Custom Pressings

The development of new medical machines demanded engineering companies with machining capabilities for many years, but this has now been replaced with metal pressing and stamping. With medical innovations utilising these machines, we now have far more complex machinery saving lives worldwide.

The automated fashion of pressings makes it excellent at maintaining exact specifications with absolute accuracy, essential for medical equipment requirements. In addition, cutting-edge microstamping has further broadened its usefulness, allowing them to be used in jaw housings for laparoscopic surgeries.

Airbags are essential for car safety. A small but not insignificant part of a vehicle’s airbag is called the grommet. Whilst these can be made of various materials, metal is the most secure. These grommets are designed to prevent critical tearing and wire protection and assist in fitting and protecting the exceptional air pressure in the airbag. These items are an example of a bespoke metal pressing as each needs to be customised to suit the car design.

Scuba diver suppliers will require bespoke pressing for the D-rings. With the growing variety of harnesses, suits and air tank rigs available for people of all sizes, there isn’t a single D-ring that can suit everyone.

How European Springs IE Pressings Design Support Can Help

At European Springs we have spent the last 65 years growing into a leading UK company for metal pressings. We have a lot of experience manufacturing pressings to suit the particular specifications our clients require in small or large batches. The bespoke element is a part of our pressings process we’re very proud of.

With European Springs IE, we have a premium design team that will outline your stampings before the ideas are developed. Similar to our other work as gas spring manufacturers providing high-quality gas springs to many businesses globally, we understand that spring suppliers should always communicate with the clients they’re supplying; the same is true for our bespoke pressings services.

Our team of engineers are committed to maintaining efficient communication with our clients. Working together to make decisions on design, material and surface treatment, we will ensure that you achieve the right product at an economical price.

You can read more about our bespoke pressings service here. If you have an application that requires high-quality bespoke pressings or stampings or our design process, please don’t hesitate to fill in our enquiry form, and one of our expert engineers will answer all your questions.

For any company, it’s crucial to maintain a high level of productivity and look for ways to improve upon it each year. There are many ways your productivity can be stalled, but broken equipment needing repairs is one of the most severe.

Whether your business is in the construction, medical or automotive, a damaged piece of equipment can create damaging disruptions to your productivity. There can be several reasons for these halts, such as user error or lack of maintenance, but the quality of its components is often overlooked.

Machine Downtime

Wasted time is always terrible for any business, and when your company relies on a machine that breaks down a lot, you can find yourself enduring a lot of wasted time. Alternatively, providing machinery with faulty components to your customers can permanently damage your company’s reputation.

Having to diagnose the problem and order replacements can increase these delays and create more issues for your company’s efficiency.

Equipment downtime is costly to both time and money for you or your customers, and it can also create a continuing knock-on effect on lead-time estimates.

The best way to avoid both of these situations is by choosing a reliable manufacturer that can be trusted to only supply the highest quality components for your applications and thereby reduce any potential breakdowns immensely.

Why Superior Manufacturing Matters

There are many reasons why a manufacturer should meet the specifications required for the application. Inferior designs will not be able to last the rigours of their role for very long without breaking and needing replacing. Additionally, meeting the specification but using an inappropriate material will also have reduced longevity.

For example, as leading spring suppliers, we know that overstressing, shock loading and choosing the wrong materials are the leading causes of spring failure. And as previously mentioned, an inferior spring breaking inside your equipment will do nothing except slow your productivity and cost you time and money. There are effective ways of extending the life of your purchased components that reliable manufacturers should make available to you. To continue the previous spring example, shot peening effectively increases your spring’s density and overall tensile strength. Shot peening will prevent corrosion and reduce fatigue and even hydrogen embrittlement. Shot peening is an example of a service an experienced manufacturer can provide so you can enjoy peace of mind on your equipment’s mechanical health and focus on increasing your processes’ productivity.

Never Settle for less

All high-quality wire forms have a precise manufacturing process. Similar to springs or pressings, these are essential components for many applications and require a high level of fidelity to create a product that lasts.

Due to the exacting specifications of dimensions or material, there is no room for error in manufacturing these components. This is something that only a truly experienced manufacturer can guarantee. We at European Springs and Pressings LTD can attest to this, having been an industry leader and supplier of springs and pressings for more than seven decades.

A range of services is also a great sign of an experienced manufacturer. The ability to work with a broad range of materials and meet various extreme specifications shows confidence in their processes. At European Springs, we pride ourselves on our versatility and an immense range of springs and pressings readily available online. In addition, you can contact us directly to discuss bespoke components for more unique applications.

The Resilience of the Manufacturing Industry

The manufacturing industry suffered severe setbacks during the pandemic and Brexit. The arrival of these two events created considerable disruptions in supply chains worldwide, creating significant troubles for manufacturers globally.

There was constant risk and uncertainty with delayed deliveries and rising costs. It was a difficult time for everyone in the sector, but it also gave the industry the chance to prove its resilience in the face of strife. Thanks to the persistent dedication of spring suppliers and many other companies, the industry is bouncing back.

Increased Confidence

After this period of declining output and orders, many manufacturers within the Make UK membership are reporting that they are experiencing a significant rise, with orders and production at unmatched levels. With UK orders up to 42% and a new peak for confidence levels at 7.7, the industry is rising.

The yearly Ibec manufacturing survey conducted in October 2021 revealed that 55% of businesses had maintained the same confidence level in Irish manufacturing, with only 1 in 10 showing concerns.

As the year progresses, the combination of increased product quality and shortened fulfilment times from reliable manufacturers shows a bright future for the industry. Businesses can feel justified in their confidence in their chosen manufacturer.

Bespoke Spring and Pressings Manufacturer in Ireland

At European Springs, we can confidently state that we are superior spring and pressing manufacturers, not only in Ireland but also globally.

We are proud members of the Lesjofors group who help provide a broad range of premium manufacturing services for various sectors such as aerospace, automotive, medical equipment and much more.

If you have an application that requires high-quality springs, pressings, or wireforms, please don’t hesitate to browse our collection online within our downloadable stock catalogue or learn more about our other bespoke products as spring suppliers.

Continual growth and progress are essential parts of being successful in this highly competitive manufacturing industry. At European Springs, we embrace the changing nature of the industry as we all move to an eco-friendlier approach to our manufacturing. We continually work to find new innovative solutions that match the UK government’s goal of Net-Zero carbon by 2050. In this blog, we’re talking about one such new idea to help reduce our industry’s carbon footprint, Air Source Heat Pumps.

What are Air Source Heat Pumps?

An Air Source Heat Pump (or ASHP) is a machine designed to provide heating for your workplace at a much higher efficiency than most methods and is more cost-effective. An ASHP achieves this because it transfers the heat it absorbs from the outside air into the designated indoor space.

The ASHP is connected to your existing heating setup, so you don’t have to make extensive changes to your building; just augment your current system with a superior upgrade. Specific air source heat pumps can also be used as a cooling system during the warmer summer months; you’ll find both installed outside of a building or on the roof to allow space and ventilation.

There are two main types of ASHP:

Air to water heat pumps transfers the outside heat into your central heating system to provide radiator heat, hot water, and anything else installed by your heating system.
Air to air heat pumps do much the same, except rather than transferring the outside heat into your central heating system, the warmth is transferred directly into the room via a fan.

Are Air Source Heat Pumps Affected by the Weather?

Whilst warmer weather is better for ASHPs to operate, they still work effectively in cold weather. Warm weather allows the machine to function at 100% capacity efficiently as it is unhampered when extracting the warm air and transferring it where you need it.

During colder months, it will lose efficiency down from 100% to roughly 80-90%, which will marginally increase your heating bills as the machine compensates. This problem usually occurs when your ASHP has exposed piping rather than covered.

Choosing how you install your ASHP will depend mainly on the severity of the weather your business endures year-round; as spring manufacturers in Ireland, we encounter only short periods below freezing, so an ASHP is a perfect choice for our needs.

Advantages of Air Source Heat Pumps

There are many advantages when investing in an air source heat pump, but its low carbon footprint is one of the most prominent. They even have the ability to be used with a zero-carbon emissions rating. This zero-carbon rating is a green energy tariff that is agreed upon between you and your energy supplier.

Green Electricity Tariffs

Most energy suppliers have the option of a green tariff that helps their customers be a part of renewable energy sources. The supplier can manage this because they match the electricity used to verify sources of renewable energy. For example, wind farms, solar panel arrays or hydroelectric power stations are examples of where they match the energy used for your air source heat pumps. These renewable energies are then fed back into the national grid; the more businesses that sign up for it, the more green energy is in the supply.

Renewable Heat Incentive

The Renewable Heat Incentive (or RHI) is another advantage of choosing ASHP for your heating. This scheme, supported by the UK government, encourages businesses to install renewable energy technologies and offers financial support to achieve this. ASHP systems are eligible for this grant, making them an excellent choice for your company’s approach to helping the environment.

Net-Zero 2050

Over a quarter of the UK’s electricity is generated by wind, solar or hydro. With so many options for renewable energy, its become more accessible than ever for a business to contribute to the Net-Zero initiative while saving money on their energy bills.

The Net-Zero initiative plans to reduce the UK’s carbon emissions to zero. It’s an achievable and affordable vision to substantially help the environment but will heavily impact gas spring manufacturers and many other sectors and industries. The current phase of this initiative is to reduce emissions by 78% (which is -63% relative to 2019) by 2035. By choosing to be a part of these green tariffs and adjusting your working processes accordingly, even the busiest manufacturers can be proud of their positive impact on the environment.

Low Maintenance and Easy Installation

Another advantage to these heat pumps is how easily they can become part of your current heating plan. Installing an ASHP is easier than installing a ground source heat pump due to the many choices available for installation, especially if you time the installation with any other builds or renovations you have planned.

Air source heat pumps require very little attention once installed. Booking a maintenance service once a year is recommended but simply making sure your external ASHP is unobstructed by any debris such as leaves or rubbish, your ASHP should run smoothly year-round.

Disadvantages of Air Source Heat Pumps

One disadvantage to note is that they can be noisy. The air to air units will create substantial noise as they transfer heated air into your building, but this problem can be solved by carefully choosing the best place to install your new ASHP.

As mentioned previously, your average ASHP will have lower performance when working in colder temperatures, specifically below 0°C will have an adverse effect as the unit will need to work harder.

The cost of use for an ASHP is not much different from any current heating plan. However, the investment required to install it and replace your current system will be significant. This problem is solvable through the aforementioned green tariffs and grants, such as the Renewable Heat Incentive.

Springs Manufacturers and Suppliers

We at European Springs & Pressings believe that our role as a springs manufacturer and pressings company requires adaptability to the shifting economies and the environmental needs around us. We are confident in our industry’s ability to address these issues with new and innovative designs such as air source heat pumps.

If you are interested in any of our services, please don’t hesitate to contact us online, and one of our engineers will happily answer any of your questions.

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Author: European Springs Web Team