Springs serve a wide variety of purposes across many industries, from aerospace to electronics. One sector where springs play a particularly vital role is healthcare. From hospital beds to life-saving medical devices, the applications of springs in the medical industry are vast and essential.

At European Springs and Pressings Ireland, we specialise in manufacturing high-quality springs designed to ensure safe, reliable, and efficient performance.

In this blog, we’ll explore how different types of springs, including compression springs, gas springs, and torsion springs, support critical medical applications. Keep reading to discover how our products help maintain the highest standards of reliability in healthcare.

Compression Springs

Compression springs are among the most commonly used springs in the medical sector, thanks to their versatility and reliability. These springs feature a helical design, enabling them to store and release mechanical energy through compression and decompression. Their simple yet effective function makes them indispensable in various healthcare applications.

One everyday example of compression springs in medicine is their use in inhalers. Here, the spring applies force to move medication from the canister into the mouthpiece, where it can be inhaled by the patient.

In surgical instruments like clamps and scissors, compression springs help maintain consistent pressure, ensuring secure tissue handling during procedures. The use of high-quality, durable springs is crucial in these tools, as precision is essential for successful surgical outcomes.

Compression springs are also integral to ventilators, where they help regulate airflow by controlling the pressure of delivered air – a critical function that supports patient breathing. Additionally, these springs are found in medical syringes, particularly within the plunger mechanism, allowing for the controlled and accurate administration of medication.

From life-saving devices to everyday medical tools, compression springs serve as a reliable and versatile component, contributing significantly to the efficiency and safety of healthcare equipment.

Gas Springs

Gas springs, otherwise known as gas struts, are springs that incorporate compressed gas into their functionality. They have a variety of applications, from vehicles to adjustable furniture, and are designed to lift, lower, and control the movement of heavy loads.

Within the healthcare industry, gas springs are used in hospital and physiotherapy beds, enabling height adjustment and back or leg elevation, helping to comfort the patient and make treatment easier for medical workers. The same functionality applies to things like drug cabinets and mobile workstations, assisting with height adjustment, angle readjustment and the control of lid opening and closing.

Gas springs are commonly found in areas of lighting or mounting within a hospital. For instance, the lighting arms that overlook patients and staff in an operating room rely on gas springs, as well as X-ray or live TV screens. This goes for outside the hospital, too, as similar kinds of lighting arms are found in the rooms of dentists and opticians. Gas springs allow these to be moved easily, ensuring that they are positioned in the ideal spot for both the patient and practitioner.

Torsion Springs

Torsion springs work by applying a twisting force rather than a compressive force. When the spring is twisted, it stores energy that is released when the spring reverts to its original position. They are also a common and versatile spring type, making them suited to a vast range of applications. For instance, medical mobilisation devices and hospital beds utilise torsion springs. They assist in smoothly raising or lowering sections of a hospital bed with minimal effort, as well as allowing the beds to lock into place once the desired position is achieved.

Torsion springs can also be found in diagnostic equipment, such as blood analysers, where they help to achieve the precise movement and handling of blood samples. They are also playing a vital role in the evolving sphere of surgical robotics and prosthetics, helping to facilitate movement in a controlled yet natural way. The spring’s torque function is able to replicate the natural bending and straightening movement of a human joint, aiding the creation of more realistic and functional prosthetic limbs.

Metal Stampings

In addition to springs, pressings and stampings have an abundance of uses in the medical sector. Metal stampings are created using a process of cutting or shaping metal sheets and can create a variety of components, from flat parts to three-dimensional shapes. When creating stampings and pressings for the medical industry, using sterile, high-quality materials is imperative for maintaining hygiene and easy cleaning. Materials like stainless steel are particularly adapted to this purpose, as they are resistant to corrosion and are a sterile type of metal.

Many common medical parts, including surgical instruments, medical device enclosures, imaging equipment and temperature probes, are made up at least in part from medical pressings and stampings. When it comes to pressings and stampings, we are equipped to handle a range of custom requests, dealing with materials in thicknesses anywhere between 0.05mm and 4mm. We are also able to construct your springs and pressings from a selection of materials, including stainless steel, ensuring that your products are surgical grade.

When it comes to the medical industry, springs and pressings must be constructed of the highest quality and materials, as the consequences of their failure are drastic. That’s why it must be a priority to select a spring manufacturer that has years of experience and high standards, like us here at European Springs and Pressings Ireland. If you would like to discuss the production of a custom product for the medical industry, please don’t hesitate to get in touch.

There are many essential components within a pickup truck’s brake system, including brake pads, callipers, and rotors. Due to their higher load capacity than regular cars, these braking systems need to be able to withstand significant weight and perform well under pressure.  

Spring clips are a crucial part of pickup truck brake systems. They help to reduce noise and drag, which can extend the lifespan and overall reliability of your vehicle. At European Springs and Pressings, we are experts in designing spring clips that are perfectly suited to your requirements and can manufacture a range of spring clips for various applications.  

In this blog, we’ll explore how spring clips are used in the brake systems of pickup trucks, including real-world examples and an exploration of the different types of spring clips we manufacture.   

Where are Spring Clips in Pickup Trucks?

Within braking systems, spring clips can be found at the end of brake pads. They are essential in brakes, as they apply tension on the brake pad to keep it off the surface of the brake rotor when the brakes aren’t in use. This reduces unwanted noise and helps to maintain consistent contact between the pads and the rotors.  

These clips are continuously developed for applications in industries such as the automotive industry, which ensures that vehicles are manufactured with increased safety and can be used alongside disc springs. With brakes being a highly important component in vehicles, it’s vital to have quality springs that ensure the integrity of other vehicle parts. 

How Spring Clips Work in Pickup Truck Systems

In pickup trucks, the braking system is put under a lot of stress due to the size and weight of the vehicle, as well as the frequent towing and heavy payloads that many trucks are required to handle. Spring clips are strategically placed at the ends of the brake pads or on the bracket assembly to ensure the pads remain securely positioned and function properly during braking. There are a few key ways that spring clips contribute to the brake system: 

  • Keeping the Brake Pads in Place: Spring clips prevent the brake pads from shifting too much within the calliper. When the pads are in the correct position, they provide maximum contact with the rotor so that the vehicle stops as quickly as possible. This is important because consistent movement can lead to uneven wear and unsafe breaking.  
  • Reducing Noise and Vibration: When the brake pads move too much or make contact with parts they shouldn’t, it can cause unnecessary noise. Spring clips apply a small amount of tension to the brake pads, helping to prevent this unwanted noise and vibration.  
  • Preventing Wear: Brake pads are subject to friction with every use. The spring clips work to maintain consistent positioning so that the pads wear evenly across the surface. Without spring clips, the brake pads may wear unevenly, which results in the need for frequent replacement and higher maintenance costs.  

The Fourth Generation of Dodge Ram Brakes

An example of spring clips being used in pickup truck braking systems can be seen in the fourth generation of Dodge Ram Brakes, which come in both heavy-duty and light-duty packages. For the light-duty package, spring clips are placed at the ends of the brake pads, helping to reduce noise and drag by keeping the pads properly aligned and preventing unnecessary movement. This results in smoother braking and less friction.  

In the heavy-duty package, abutment clips are used, which perform a similar function by maintaining tension on the brake pads and preventing them from contacting the rotor when not in use. These spring clips not only reduce noise but help extend brake pad life and keep the brakes cooler during use, which are key for both everyday driving and towing tasks.  

Spring Clips at European Springs and Pressings

At European Springs and Pressings, we understand the importance of high-quality spring components in automotive systems. Our team of experts continues to innovate and design springs that meet the demands of different applications, including those in the automotive industry. If you’re interested in learning more about the spring clips we offer, please feel free to contact us 

 

Young factory worker holding presentation about production development to company managers and his coworkers.

In engineering, the landscape is constantly evolving. Problems are getting trickier, solutions are becoming more intricate, and the stakes are higher than ever. This is where collaborative engineering comes in—a way of working that isn’t about having more hands-on deck, but about genuinely combining expertise to achieve something greater than what any one team could accomplish alone.

What Is Collaborative Engineering?

Put simply, collaborative engineering is about getting different experts to work together from the start of a project to its completion. This isn’t your typical “everyone do their part and then pass it on” kind of approach. Instead, it’s about engineers from various fields—think software, mechanical, and materials experts—all working side-by-side. By sharing insights and resources from the outset, the team can identify potential issues early, saving time, reducing costs, and creating better-end products.

Global communication network concept. Worldwide business. Diversity.

What are the Benefits of Collaborative Engineering?

Whether you’re in automotive, aerospace, or construction, the benefits of this approach are clear:

  1. You Get Better Results: Imagine a car manufacturer trying to integrate new safety tech. If the electronics, software, and mechanical teams aren’t communicating, you end up with a disjointed system that might work on paper but fails in real-world conditions. But when they collaborate? You get a product that’s not only safer but also more efficient and cost-effective to produce.
  2. You Can Move Faster: Time is money—especially when you’re trying to beat competitors to market. Collaborative engineering allows teams to problem-solve in real-time. No more waiting for the next department to review your work; instead, everyone’s on the same page from day one. This means fewer delays, quicker fixes, and a smoother path from concept to launch.

Real-Life Applications: Where Collaboration Shines

Engineers working robot assembly industry plant in factory, talking, meeting, examining condition inspection quality robotic arm. teamwork technician robotic industrial.

  • Automotive: Bringing together software developers and mechanical engineers helps manufacturers build smarter, safer cars. Think of the development of electric vehicles and autonomous driving tech—these innovations require seamless teamwork.
  • Aerospace: In an industry where precision and safety are paramount, combining the expertise of materials scientists, aerodynamic specialists, and propulsion engineers’ results in lighter, more efficient aircraft.
  • Construction: When architects, civil engineers, and sustainability consultants collaborate, you end up with buildings that are not just structurally sound but also energy-efficient and environmentally friendly.

The Rise of Remote Collaboration

The shift to remote work has turned the world of engineering on its head. It’s no longer about gathering everyone in one room to brainstorm. Instead, we’ve seen a surge in the use of tools like Microsoft Teams, Zoom, and cloud-based platforms to keep projects on track, even when team members are scattered across different time zones.

iPhone 7 showing its screen with popular online meeting applications which are Zoom, Microsoft Teams and Hangouts Meet by Google.

Engineering for a Sustainable Future

The world is changing, and so are the priorities of engineers. These days, it’s not enough to just build something that works. It has to be sustainable too. Collaborative engineering is a powerful way to achieve this. For instance, in the renewable energy sector, it takes a mix of expertise to develop efficient wind turbines or solar panels. The same goes for sustainable construction—creating green buildings requires a team that understands everything from structural integrity to energy efficiency.

Technology That’s Changing the Game

Innovation doesn’t stop at collaboration. The tools we use to collaborate are also evolving. Here’s a glimpse at what’s making waves:

  • Virtual Reality (VR) & Augmented Reality (AR): Imagine being able to walk through a building design in VR before a single brick is laid. That’s the kind of edge collaborative engineering teams are getting.

A man wearing vr glasses in the cyberspace of the meta universe at an online meeting, discussing a holographic 3D architectural design of a futuristic sustainable city of the future.

  • AI-Powered Design: AI isn’t just for crunching numbers. It’s being used to analyse designs, predict flaws, and suggest improvements, allowing engineers to iterate faster than ever.
  • Cloud-Based Project Management: Tools like Autodesk BIM 360 and Teamcenter are changing the way projects are managed. With real-time updates, shared files, and collaborative workspaces, these platforms keep everyone aligned—even when they’re miles apart.

Developing the Next Generation of Collaborative Engineers

Fostering a culture of collaboration doesn’t have to start in the workplace—its inception can be in the classroom. Tools like Minecraft Education Edition have become popular in teaching kids how to plan, strategise, and work together. It’s more than just a game; it’s a way to develop the skills needed in industries where teamwork is everything.

Teacher With Female Pupils In Science Lesson Studying

But it’s not just about Minecraft. Platforms like Tinkercad and ScratchJr also encourage kids to think more critically and solve problems together. These are the future engineers who will drive the industry forward.

Challenges in Collaborative Engineering

Let’s be honest: collaboration isn’t always smooth sailing. Teams run into roadblocks like:

  • Communication Breakdowns: Different departments speak different “languages,” and getting everyone to understand each other can take time.
  • Security Risks: Sharing sensitive project data across teams and platforms opens up vulnerabilities.
  • Tool Compatibility: If everyone’s using different software, integrating those tools can slow things down.

But with the right strategies, these hurdles can be overcome. It’s all about setting clear expectations, choosing the right tools, and making sure everyone is singing from the same hymn sheet from the start.

Why Collaboration Is the Future

Collaborative engineering isn’t just a trend—it’s the future of the industry. By breaking down silos and encouraging teams to work together, you can achieve better results faster.

At European Springs Ireland, collaboration is at the heart of everything we do. Whether you’re looking for constant force springs, tension springs, or custom pressings, our team works together to ensure you get the best possible outcome. Contact us today and we will be happy to collaborate on your next project.

In the last decade, we’ve seen an immense growth in the amount and popularity of video games, and a lot of them can have educational benefits as well as providing entertainment. Many popular video games employ engineering concepts, and can be a great way to inspire children to become future engineers. In this blog, we’ll be going through our top 5 engineering video games for children, that are both enjoyable and inspiring.

1. Minecraft

Age 8+

There’s a reason why Minecraft is beloved by many. It’s relatively simple concept leaves endless room for creativity and exploration, allowing the game to be completely tailored to personal preference. This means that kids can build entire worlds working independently or with friends, giving them creative freedom which is an integral aspect of engineering. Minecraft allows children to learn about design, mechanics, and problem-solving in a fun and expansive way.

2. World of Goo 2

Age 8+

This award-winning physics game is a fantastic choice to inspire budding engineers, combining structure-building with key physics concepts. The premise of the game is to build structures using goo balls in order to complete challenges, creating a motivating and creative experience for children. Its whimsical design keeps children entertained, whilst teaching them key principles of mechanics and problem solving.

3. Kerbal Space Program (1 & 2)

Age 10+

This game is particularly suited to children who have an interest in space or astronauts. In this game, you can build your own rocket ship. You have a variety of rocket parts, like engines and fuel tanks, which you must assemble into a ship that can function – and lift off the ground without immediately exploding. This game is great for teaching children concepts like balance, aerodynamics, and functionality.

4. LEGO Worlds

Age 7+

Similar to Minecraft, LEGO Worlds give children the freedom to create their own worlds using block structures. Users can construct buildings, vehicles, and landscapes using LEGO bricks, teaching children problem-solving and logic skills that are essential within engineering. Moreover, the popularity of LEGO sets and cinematic adaptations means that this game will be sure to appeal to and inspire children.

5. Crazy Gears

Age 4+

This IOS and Android based game is a captivating option for on-the-go gaming and introducing children to critical think ideas. In this game, children work through levels of gears, chains, rods, and pulleys, teaching them how each one works together to form the basic components of a machine. Even though this game is designed for younger children, it’s mobile design can serve as a great way to entertain and educate children of all ages.

Honourable Mentions

These are some games that didn’t quite make our top 5 cut, but are still standout games that can teach children a thing or two about engineering.

  • Space Engineers – Similar to Kerbal Space Program, Space Engineers involves construction, survival and exploration in space, allowing you to build space ships, space stations, and civil or military outposts.
  • Scrap Mechanic – This game has a similar creative aspect to Minecraft and LEGO worlds, where you can choose from over a hundred building parts to create vehicles or building. This game is interactive and inspiring, and even has a fun multiplayer aspect.
  • Poly Bridge – This bridge simulator game is filled with physics-based puzzles, teaching children how to construct a bridge that can stand on its own. The sandbox mode in this game allows players to build impressive and functional structures.

Videogames are excellent tools for growing and stimulate children’s brains. They allow for puzzle solving, creativity, and logic skills to develop, inspiring the next generation of engineers. Engineering is an industry that always benefits from bright new ideas and individuals, and at European Springs Ireland we are dedicated to helping young people start their careers in this field.

With over seven decades of experience in our field, we have built a positive reputation both domestically and internationally as leading spring manufacturers, but what makes our services so popular? Because we work closely with our clients and take time to understand their needs and support their projects.

Finding a reliable, honest, and experienced spring manufacturer shouldn’t be a challenge, so read on to see why our processes are so successful and discover how we can support your next project.

Tailored Spring Designs for Any Application

Our customer-driven approach to spring design ensures that we meet the needs of our clients’ projects. We pride ourselves on this bespoke process that steps away from stock spring limitations and, instead, creates a product built specifically for its intended use.

This way of thinking is something we have developed not just because of our long-term expertise in this field but also because of the broad variety of sectors that we have worked with. Whether it is industrial areas such as oil and gas or commercial ventures such as machine and product design, we know that our process is highly effective at addressing a range of applications.

One proven example is the work we conducted to strengthen the well-known Öresund Bridge. Previously, severe vibrations threatened the stability of this bridge between Sweden and Denmark, and we were part of an international team designing custom dampers that featured high-quality compression springs designed to manage the problematic vibrations caused by fluctuating cables during adverse weather conditions. Our bespoke dampers, each containing precision-engineered compression springs, are designed to absorb and counteract the vibrations.

Part of the Lesjöfors Group

Another benefit our clients enjoy when choosing us as their spring manufacturers is that we are part of the Lesjöfors Group. Since 2007, we have stood alongside and collaborated with dozens of the leading manufacturers across Europe. Having access to global resources means we support and are supported in creating any springs to suit even the most demanding specifications.

This way, we continue to be the local manufacturer that our clients need, but with access to the technology, materials and designs that ensure our tailored service operates smoothly and with reliable results. It also means that we can handle projects of any size and complexity, delivering high-quality products on time and within budget.

First-Class Manufacturing Facilities

We’re proud to have state-of-the-art spring manufacturing facilities that help us to serve clients across the globe. Our engineers are among the best in the industry, with years of experience and a deep understanding of spring manufacturing. We continually invest in upskilling our team and upgrading our facilities to stay ahead of industry trends and technological advancements. This commitment to innovation allows us to offer our clients cutting-edge solutions that are both efficient and cost-effective. Whether you need a custom spring design or a high-volume production run, our team has the expertise and resources to deliver exceptional results.

Commitment to Quality

Quality is at the core of all our manufacturing processes and is evident to our clients with every spring we make for them. We are fully accredited members of The Institute of Spring Technology and the Institute of Sheet Metal Engineering, which supports our registration with BSI to ISO9001 and ISO14001 standards. These certifications reflect our commitment to maintaining the highest levels of quality and sustainability in our manufacturing processes. We believe that quality begins with the materials we use, which is why we source only the best materials that meet the stringent standards required for your project.

Our in-house tooling capabilities allow us to create custom tools for each project, ensuring consistency and accuracy throughout the production process. Additionally, we offer a range of finishing techniques, such as plating, powder coating, and polishing, to enhance the durability and performance of your springs. Our commitment to quality ensures that every product we deliver is optimised for its intended application.

Sustainably Manufactured Springs

When choosing us, you are choosing a spring manufacturer dedicated to supporting sustainable manufacturing practices and regulations. The recent introduction of new carbon reporting requirements has reinforced our dedication to environmental responsibility. These regulations are designed to enhance transparency, accountability, and the reduction of carbon emissions across the manufacturing sector, aligning with the ambitious targets set by the European Green Deal to achieve climate neutrality by 2050.

Our proactive approach involved integrating energy-efficient practices into our operations, from optimising production methods to implementing waste reduction strategies. By adhering to the latest EU carbon reporting standards, we comply with regulations and contribute to a broader industry shift towards sustainable manufacturing. This dedication ensures that our clients can trust us to deliver high-quality products while also supporting global efforts to protect the environment, which can be included in their own brand as a business that values sustainability.

Leading Irish Spring Supplier

As leading spring manufacturers, we closely monitor the shifting trends within our industry. Despite the international challenges we’ve all experienced, we see a bright future for Irish manufacturing in our facility and the nation as a whole. Contact us to discuss the requirements for your next project and see how we can fulfil them.

As premium Irish spring manufacturers and major players in the ever-changing manufacturing industry, we are always looking into the future to try and accurately predict advancements to stay ahead of the competition. Our proactive attitudes are even more relevant when considering the economic and international challenges that our sector has been exposed to in recent years, such as Russia’s war in Ukraine and the changes in government environmental policy.

We believe that despite challenges, Irish manufacturing will overcome and even grow with a bright future ahead of us. Today, we are here to explain the reasoning for our faith in our industry and share a few examples of the bright future ahead for us and our clients.

The State of Irish Manufacturing in 2024

It has been a turbulent 12 months for our nation’s manufacturing industry, as a shift started to occur where the modernised focus was replaced with the reemergence of the traditional manufacturing sector. Data from the Central Statistics Office revealed a fall-off in the highly globalised modern sector that included computers, pharmaceuticals, and chemicals whilst seeing a rise in demand for more traditional industrial areas, such as mining, engineering, and spring manufacturing, as well as general mechanical-based manufacturing.

Over the past 12 months, our industrial sectors have experienced a period of contraction, but it hasn’t been uniform, as some areas fell while others succeeded. In fact, this year, while the modern areas declined by 14.4%, the traditional industrial areas actually grew by 12%.

The lowest point was in April when the PMI (AIB S&P Global Manufacturing Purchasing Managers’ Index) recorded that Ireland fell to 47.6, significantly lower than the 49.6 and 52.2 in the previous two months. This was also the fourth time that the nation’s manufacturing industry has fallen below 50 in the past six months. There have been several explanations posited for these results, including oversaturated markets and overstocked customers, which have led to a fall in new orders.

Despite these challenges to overcome, European Springs IE was amongst a large majority that believed these were temporary setbacks that could be managed. Before the 12-month period was concluded, our faith was indeed rewarded.

In June, a significant increase in output orders was recorded, and the PMI displayed a return to just under 50 (49.8 to be exact). This means we just need to keep being innovative with our business practices, creating new bold strategies to get our country above the all-important 50 mark and back into a steady rate of growth that we are known for worldwide.

The Resilience of the Irish Manufacturing Industry

As spring manufacturers, we need to adapt and pivot when the world changes, as we have all felt the impact of that this decade. We proved incredibly resilient, and despite the many challenges, we have not only maintained our position as a leading manufacturer of compression springs in the region but also grown by adding new staff and equipment to our facility.

Future Predictions for Irish Manufacturing

Despite the past setbacks, we believe the future of manufacturing is bright. To explore why, we have handpicked some stand-out industry advancements that we believe will propel Irish manufacturing and assist with positive change.

Accelerated Digital Transformations

Like every other industry, digital transformations are plentiful within manufacturing. We have already seen a variety of digital advancements in the sector, such as increased automation, IoT, and other innovations to provide upskilling opportunities for staff and remove them from tedious, repetitive actions. This goes hand in hand with technology such as AI, robotics, and virtual reality in engineering, which has also increased in recent years.

Understandably, we believe that these digital transformations will only improve and become much more advanced as time goes on. Complexity will only increase, allowing manufacturing businesses to put many of their systems into technology’s hands and providing business owners with the freedom to work on other areas of their companies.

Digital Twin Software

An excellent example of the acceleration of digital transformations is digital twin software. This technology gives users a virtual simulation of a physical asset, which digitally represents its performance. For example, as spring clip manufacturers, we could use digital twin software to mimic a clip and look at ways we can improve its performance and optimise its use in order to provide our customers with the best possible product.

Whilst this isn’t widely used in manufacturing now, we believe it will become a staple in the not-too-distant future. This is because it can save a lot of time, the use of physical products, and space in factories that would have been used for physical testing.

Green Manufacturing Initiatives

As industries worldwide make changes in line with their plans to achieve carbon-neutral status, we believe the manufacturing industry will take significant strides with lean initiative. This means reducing waste during the manufacturing process as well as simultaneously boosting productivity, which is achieved in several ways, for example:

  • Efficiently managing your inventory. Managing inventory well means planning ahead, so not ordering too many items which will go to waste if you cannot sell them.
  • Investing in sustainable sources. These include choosing recyclable materials such as stainless steel, which is highly recyclable but can also include sourcing materials that are more local to avoid the carbon cost of long-distance transport.
  • Reducing packing materials. Whether this means decreasing the size of boxes, removing a layer of plastic, or reducing in another way, less packing is great for the environment and the workplace’s productivity.
  • Setting waste management goals. Lean initiatives are much more likely to succeed if they are planned out. For example, setting waste management goals may involve creating a recycling plan that employees can refer to and that will act as a constant reminder.

Reliable Irish Spring Manufacturing: European Springs IE

Of course, the Irish manufacturing industry is just a small factor in the global sector, but we believe these changes will be seen all over the world. As spring and wireform manufacturers, we’re always at the forefront of these big industry advancements to maintain our leading status across this competitive field and compensate for changes easily.

Contact us to discuss your next project’s spring or wireform requirements and discover how we will help you achieve your goals within your deadlines.

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