Category: News & Updates

Motor springs can be used instead of torsion springs, where the desired application requires several turns of torsional force. The versatility of motor springs means they can be locked onto an attached shaft using a catch or fastened to a pin or housing edge.

What is a Motor Force Spring?

Motor force springs are designed to perform like a constant force spring, meaning that this type of spring can supply rotational energy from the attached shaft.

In most cases, motor springs are made from stainless steel with longevity depending on the size and max torque. The provision of constant force is evident due to the motor force spring exerting a restraining force that resists uncoiling. 

Motor Force Spring Design  

Motor force springs have a torsion design but can be manufactured to provide more turns than a torsion spring — some can offer 10 to 20 turns of force. When an increased amount of turns are needed, you can attach several motor springs together.  

Torque and spring size can have a lasting effect on the lifespan of a spring. By stacking multiple springs, you can counteract any future problems that may occur when using a single spring. 

We create springs that are secured with a nylon band to improve performance. We would always recommend that during fitting, the springs are lubricated to reduce friction — if you do not lubricate the springs, you could experience up to 20% loss of force. 

Motor Spring Applications  

The electric power industry regularly uses our motor force springs in backup devices. In stainless steel forms, motor springs are intricately designed to maintain longevity even within the most demanding applications. 

Another example of constant force motor springs applications is within the operating mechanism for film cameras, power generation, timers, and cable retractors. 

These springs can be locked onto an attached shaft using a catch or fastened to a pin or housing edge. The springs with the smallest internal diameter should be placed in housing with the outer hook located around a pin. You can also fit the springs into larger housing, although the force will be lower. However, it is feasible to increase the diameter of the inner coil for placement on a larger shaft. 

The Difference Between Motor Springs and Clock Springs 

At first glance, clock and motor springs are visually similar, both resembling a spiralling circle. However, it’s important to distinguish which spring to use in a specific application for the most effective and safest result. 

Clock springs are coil friction-free and manufactured from flat wires. They have lower torque than motor springs and are regularly applied to make up the stainless steel components of watches. 

They are made to provide torsion, which means they can sometimes be used instead of more traditional torsion springs because they can rotate in circular movements. So, rather than being twisted and exerting a force (or torque) in the opposite direction, the force of a clock spring involves the axis of an object – resulting in it being pushed onto another object by the outer edge of the spring. 

Motor springs, unlike clock springs, are able to store high levels of energy, allowing them to work with high degrees of stress in applications such as windshield wipers and car engines. 

We understand that different springs are needed for specific applications, and so, no matter what type of spring you require, we can create a bespoke solution that works for you. 

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As motor spring manufacturers, we have a wealth of experience designing and producing motor springs and can supply both standard and bespoke springs as needed. 

We pride ourselves on meeting the most challenging demands. So if you require more information about our motor springs or any of our other products, please get in touch and we can discuss your upcoming project. 

As spring manufacturers, we must keep up with the latest news, movements and events within our industry.

We’re delighted to announce that we will be attending the DSEI (Defence & Security Equipment International) from 14 – 17 September 2021 at ExCeL London. The decision to proceed follows close consultation and discussions with the UK Government and industry stakeholders.

The DSEI is one of the world’s largest arms fairs. It’s hosted in London Docklands every two years and is attended by arms company representatives and military delegations from around the world.

In preparation for European Springs attending the show in September, we’ll provide you with information about the show, what to look out for this year, as well as our involvement.

If you’re interested in attending the event as a visitor, register now.

European Springs Powering Progress at DSEI 2021

Attending events and exhibits each year is important to us. We’ve been established as an industry leader for over 70 years, so we need to continue learning and building relationships to prepare for future growth within manufacturing.

Here at European Springs, we manufacture our high standard products to work with a range of customers across a wide variety of industries.

At our stand, you can expect to gain insight into one of the largest stamping and spring manufacturers in the UK. We’ll be happy to answer any questions on our in-house facilities, including the design, prototyping and assembly production manufacture of our products.

We see considerable benefits in networking with others to develop our knowledge and integrate with other businesses across various industries.

Multi-Domain Integration Focus for 2021

DSEI 2021 will centre around integration as the UK Ministry of Defence, British Army, Royal Navy, Royal Air Force and UK Strategic Command work to develop and maintain organic integration at all levels across all domains.

As British forces continue to modernise and meet the demands of the information age, they do so with the understanding that the future battlefield requires integration across land, sea, air, cyber and space. Under the theme of ‘Integrated Response to Future Threats’, DSEI 2021 will spotlight supporting this strategic shift with input from industry, academia, international partners and delegates.

As the only event to integrate each pillar of national security and defence, DSEI connects governments, national armed forces, industry thought leaders and the entire defence and security supply chain on a global scale.

The exhibit will be split into zones for aerospace, land, naval, security and ‘the joint zone’ which will feature the latest products and innovations servicing the whole Defence and Security Community. The show offers a valuable networking opportunity, as well as a unique platform for business through live-action demonstrations.

You will also have access to four hubs, including the new future tech hub, manufacturing hub, medical and space hub.

Why should you visit the DSEI?

Attending the DSEI gives you access to the global marketplace. With a 95% visitor satisfaction rate, the show is an essential opportunity to explore international business opportunities.

Here at European Springs, we believe the exhibition is a great opportunity network with peers and industry professionals and learn from other like-minded exhibitors and sponsors.

It’s no surprise that 94% of visitors say DSEI is important for their business. You can meet with suppliers and talk one-to-one with industry experts, as well as gain access to equipment, products, and the latest technologies.

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You can find more information about how to attend DSEI and what to expect on their website. We hope to see you there!

As part of the Lesjöfors Group, Metrol Springs will also be attending the event.

 

As spring manufacturers, we must stay ahead of the curve and invest in the right areas. The nature of day-to-day job descriptions is shifting, and so upskilling is more important than ever.

Upskilling your workforce allows you to build on your team’s existing skills, increase productivity, and streamline your working processes.

In this blog, we’ll take a closer look at the benefits of developing and training your employees.

Productivity and Motivation

When you spend time nurturing and developing the skills of your workforce, you’re also improving motivation and productivity levels. In general, your employees should feel more comfortable in their role and be more invested in helping the company do well.

You should spend some time identifying current or projected gaps within your team. This data can then be used to map out a timeline for development and the equipment or resources that you need.

By showing your employees advanced working practices, you can increase productivity. It has been proven that a positive attitude from management coupled with good working conditions and access to the correct tools and equipment can raise productivity.

New Skills, Ideas and Services

Upskilling allows you to accommodate new skills within your workforce and brings the opportunity for new services.

Upskilling can also help your employees become more knowledgeable of client requirements, allowing them to keep ahead of competitors and in line with industry standards. Your staff will be motivated by engagement with new technology, software and working techniques.

It’s essential to listen to your staff and give them the freedom (where appropriate) to develop. When you give your employees the responsibility to choose their own path, you can start to work collaboratively as a team on new innovative ideas and business opportunities.

Every person is different, and when people are in control of their personal development, they can make informed decisions on what works best for them. For example, some will learn better from short video demos, while others will perform better on an intense course.

Cost-Effective Investment

Upskilling or reskilling your employees is a much smaller investment than recruiting and hiring a new staff member. When you reskill, you can create a well-rounded, multi-skilled workforce capable of increasing efficiency and product quality.

Setting achievable goals with your employees and having a dedicated study space at work is a great way to encourage development and learning. By allocating training time and introducing personal development plans (PDPs), you can keep a record of progress and offer help where needed.

People are motivated by training and development opportunities, so you can expect to attract new talent through word-of-mouth. It’s common nowadays for staff to act as brand advocates, which can be valuable and influential for your business — you now have access to a whole pool of diverse talent through your employee network.

Improved Customer Satisfaction

When staff are motivated and productive, they will generally produce better work. Employees who are happy at work will radiate their energy to your customers, in turn providing a more efficient service.

You may also find that your established clients are prepared to pay more to work with a knowledgeable, multi-skilled and proactive team. So by giving your workforce time to learn, manage and understand new skills and projects, you can improve your overall customer service and build rapport.

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With over 70 years of experience as a spring manufacturer, we’re proud to invest heavily in our workforce and develop our people for the future.

By welcoming apprentices each year, we’re able to see the benefits first-hand of having a development plan in place, and many of our qualified apprentices continue to grow their skills as spring technicians.

If you would like any more information about any of the services or products that we provide, please contact European Springs Ireland with your enquiry. Our experienced team will be happy to answer your questions.

As leading spring manufacturers, we understand the importance of sustainability within our industry. Reducing your carbon footprint can significantly lower costs and boost your corporate social responsibility goals.

Here at European Springs, we put a heavy emphasis on environmentally friendly practices and solutions. In this blog, we’ll explore how you can work toward achieving and promoting your sustainability goals.

Investing in Automation and Technology

Our automated process promotes sustainability through the efficient use of materials, first-time product quality and shorter manual labour times. Our highly advanced machinery, like the Bruderer, Mabu Zani and SMV, can make large orders automatically, or for smaller production runs, we use Baltec and Hare Single Stroke presses.

Investing in technologies like machine learning and robotics means that you can improve efficiency, reduce waste materials and create a sustainable supply chain by using only what you need.

By switching to smart meters and using low-carbon energy and natural resources, like wind, solar and hydropower, you can promote renewable energy, which is better for the environment.

You can incorporate low and zero-carbon technologies to improve your overall energy efficiency. Another alternative source would be solar energy, which has proven to be one of the most efficient renewable energy sources for both home and commercial use. 

Train Employees on Sustainable Practices

Your employees are at the heart of your business. So it’s essential to give guidance (where necessary) on the different processes or ways of working that can ultimately reduce your emissions. For example, putting recycling bins in a suitable place could reduce waste from unpackaging boxes or plastic from stock deliveries.

Aligning personal values, encouraging car shares, or defining your company’s long-term sustainability goals are all ways to involve your workers and get them thinking about reducing their carbon footprint in the workplace.

Review Transportation and Delivery Methods

Transport is one of the main sources of carbon emissions in the UK. By taking responsibility and being smarter about your mileage and how you drive, you can lower your impact on the environment. 

Something as simple as reconsidering delivery routes or bulk delivering can boost your CSR and make a huge difference in your yearly emissions.

The ban on petrol and diesel vehicles is set to come into effect in 2030. Currently, electric vehicles have the lowest cost and emissions over time, so they are becoming ever more viable as an investment for the future. The most apparent benefits of EVs are that they run on a clean energy source and do not emit toxic gases or smoke into the environment.

If you’re interested in finding out more about how EVs can reduce your impact on the environment, see our blog on the demand for electric cars.

Reduce Waste, Reuse and Recycle 

Every time you recycle, you’re helping to preserve natural resources and reduce the lasting impact of landfill on the environment. 

Start small by managing your recycling bins on-site and encourage a process of sorting bulky or waste materials. If you can reduce the amount of general waste you produce, you are lessening the levels of pollution created on landfill sites.

The demand and use for natural resources can also be improved by processing recycled materials that use less energy than mining or shaping new ones, such as metals or plastics. 

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With over 70 years of experience as a spring manufacturer, we like to keep our finger on the pulse of the latest developments and sustainability practices within the manufacturing industry.

If you would like any more information about any of the services or products that we provide, please contact European Springs Ireland with your enquiry. Our experienced team will be happy to answer your questions.

 

Disc Springs, also known as ‘Belleville springs’ are conically-shaped and have been in use for over 150 years. 

Disc springs can be applied to a variety of products due to their stacking abilities. They can be statically loaded as a single spring or dynamically subjected to load cycling by stacking in multiples, parallels or a combination of both. 

Due to their resilient shape, disc springs can carry very large loads along the upper inner edge or lower outer edge of their axis.

This spring type doesn’t necessarily resemble a traditional spring which makes them a great example of the variety and durability that these clever mechanisms offer. 

As trusted disc spring manufacturers, in this blog, we take a closer look at what you can use them for, as well as the materials and technologies needed.

Disc Spring Applications 

Disc springs can be applied to many different products, including your vehicular clutch and brake mechanisms.

The dynamic of these springs can be either linear or regressive to suit your preference, and we can also fit glide washers to avoid unwanted friction. The trademark curves and diverse column length of disc springs means that you can stack them in almost limitless combinations.

Here at European Springs and Pressings, we always manufacture our products to the highest quality and tolerances. This follows our status as a premium member of The Institute of Spring Technology and the ISME, along with our registration with BSI to ISO9001.

Leading Disc Spring Manufacturers 

Being one of the leading spring manufacturers in the UK and across Europe, we take great pride in ensuring that we can meet our client’s requirements. 

Whether you’re looking for a specific diameter, thickness, spring force or finish, we can provide you with a range of spring dimensions.

Disc Spring Materials 

Our DIN 2093 and DIN 2092 disc springs are typically manufactured from stainless spring steel (due to their optimal properties). A more malleable material could cause the spring to be less effective in terms of tensile strength.

We can also protect any spring from corrosion by applying corrosive resistant coatings to guarantee a better resistance and longer life.

Our service is built on manufacturing bespoke springs to meet your needs, so if you have a specific request, we’ll be more than happy to create a suitable product for you. We help throughout the design phase, too, so that your product can attain its maximum potential. 

High-quality Design and Technology

We regularly train our experienced team, who ensure that we reach quality with every design. Whether your application requires a standard disc spring or a custom dimension, we can help you find the best solution.

We believe our range is exceptionally varied and technologically advanced. Our skilled design team can determine a suitable disc spring to solve any problem, even if you haven’t decided upon the exact specifications. 

Using a software package that has been developed in-house, we can simulate any type of application, which enables us to calculate the force required for your particular design.

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With over 70 years of experience as a spring manufacturer, we have the expertise to create a whole host of springs perfect for any application within any industry. 

We can also design and manufacture custom, made-to-order springs. For further information about our bespoke service, please contact European Springs Ireland directly.

Our gas spring range is unique and renowned for the diversity that we can produce. Our standard collection of gas springs comprises of over 900 different items that can be combined with approximately 100 end fittings and accessories.

We design and create a complete selection of springs that can be used for various applications, across virtually every industry, from aerospace to marine application.

This blog will look at exactly what a gas spring is and how we design these powerful mechanisms.

What is a Gas Spring? 

A gas spring is usually made up of a cylindrical body filled with nitrogen gas, a piston rod, a seal and a guiding function that allows the mechanism to extend and compress as required.

In contrast to most other spring types, gas springs have a built-in pre-tension force and a flat spring characteristic. This means that there is only a small difference in force between full extension and full compression.

The pushing force is powered as the nitrogen gas exerts pressure on the piston from inside the cylinder. The exact force is set by the dimensions of the spring and the specific internal pressure.

Due to gas springs’ versatility, they are regularly used for car hatches and hoods or other adjustable applications, including tables, chairs, ventilation openings, and hospital beds. 

Types of Gas Spring 

Gas springs are incredibly varied in form, and here at European Springs and Pressings, our standard range adds up to over 770 different products.

We’re proud to stock the highest quality conventional, lockable, standard and bespoke springs. If you can’t find what you’re looking for, we can design and manufacture bespoke items.

If you already know the type of gas spring you need, then take a look through our spring catalogue (PDF). From page 152, you’ll find a range of sizes, force and diameters.

Gas Spring Applications

The unique spring and dampening characteristics of our gas springs mean that they can be used for several applications.

One of the most common uses is lifting and unloading or controlled opening and closing of doors and hoods. Springs can also be installed to control parts of equipment, such as beds, windows, tools and machinery. Heavy items can also be lifted by hand with the help of a gas spring.

We have plenty of experience in choosing the right gas spring for various requirements. If you need a specific force or alterations to any other elements, we offer many custom variants, including adjusting the length and force, movement and dampening, connectors, as well as the tube colour and finish. 

Design and Technology

We regularly train our experienced team, who are not only designers but also act as problem solvers, ensuring we reach quality for every design. Whether your application requires a standard gas spring or a custom gas spring, we can help you find the best solution.

We’ve been designing gas springs for over 70 years, and so we believe our range is exceptionally varied and technologically advanced. Our skilled design team can determine a suitable gas spring to solve any problem, even if you haven’t decided upon the exact specifications. 

We have a proven history when it comes to problem-solving. So regardless of whether you need an almost conventional spring with slightly adjusted capabilities, a lockable gas spring, or a unique product, we’re able to cater to the needs of virtually any project.

Using a software package that has been developed in-house, we can simulate any type of application, which enables us to quickly calculate the force required for your particular design.

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If you’d like more information about our range of gas springs, please contact European Springs Ireland with your enquiry. Our experienced team will be happy to answer your questions.